FTTH Cable Production Line – State-of-the-art Production System
Have you realized that up-to-date light-transmitting wire networks can operate at rates of up to 190 meters per minute? This incredible efficiency results from innovative fabrication techniques designed for rapid manufacturing.
These configurations are constructed to handle diverse cable types, such as service cables and firmly insulated cables. Their compact design, typically below 26 m, renders them perfect for state-of-the-art factories.
Integration with automated manufacturing systems secures uninterrupted performance. Through MES/ERP connectivity, these compact fiber unit assembly lines offer peerless accuracy and productivity. This renders them the leading option for enterprises striving to remain at the forefront in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Streamlined manufacturing setups are crucial for meeting the growing need for reliable connectivity. These configurations are designed to create high-quality fiber optic cables that power current communication infrastructures. Utilizing sophisticated techniques, they provide for exactness and speed in all phases of the production.
Defining the FTTH Production Line
An FTTH production line comprises a unified setup to produce fiber-to-the-home drop cables. Such cables are made up of bare fibers secured with metal or fiber-reinforced polymer, combined with safeguard coverings. This produces a durable and efficient solution for fast digital connectivity.
It supports various materials, including PVC, LSZH, and PE polymers. This flexibility ensures it satisfies assorted sector requirements. Furthermore, the 4-head fiber pay-off system delivers exact tension management, maintaining accuracy within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its accuracy and performance. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
Modern manufacturing systems are reshaping the process by which optical fibers are manufactured. Our cutting-edge machinery integrates accuracy, productivity, and innovative solutions to yield superior outputs. The following outlines the remarkable components that position our system at the forefront.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a specialized 50mm extruder designed for precise material distribution. This ensures steady standards throughout each cable produced. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE resins.
With OMRON temperature control, the system ensures temperature exactness to ±1°C. This level of precision guarantees optimal performance and reduces waste, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.
Cutting-edge Innovations Driving Our Manufacturing
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.
The steel wire reinforcement and advanced Fibers in stainless steel tube handling mechanisms provide added strength and stability, ensuring that every optical cable meets industry standards for quality and performance.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.
| Attribute | Benefit |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Cost-effective power usage |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON Controllers | Reliable and exact performance |
| ERP System Compatibility | Instantaneous monitoring |
Applications of FTTH Cable Production Line
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Investing in advanced manufacturing systems brings significant advantages to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Enhanced Efficiency and Productivity
Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber secondary coating line cable size, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Advantage |
|---|---|
| High-Speed Production | Increased operational efficiency |
| 35KW/h Energy Consumption | Lower energy costs |
| Minimal Signal Loss | Enhanced signal quality |
| 1000mm Working Height | Enhanced operator comfort |
Final Thoughts
Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.